AOK-12W V3 4 station

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Container range

Usage: Drugs, cosmetics, health products, alcohol, food, cosmetics, oils, soy sauce, mineral water, carbonated beverages, pesticides, and industrial products, etc.

Material: PET, PETG, PP, HDPE, PC, PES, COP, PPSU, Tritan etc.

Shape: Circular, non circular, fan-shaped, wide mouthed, thick walled, ultra light, bottle with handle, etc.

Rapid cooling technology - is a molding technology for PET containers, especially for thick bottomed bottles, which have a more significant effect.
The cooling time at the injection molding station is set to zero, and the cooling work is set to 2 station , which greatly shortens the molding cycle.
It is also possible to design better stretching ratios, and this rapid cooling molding process has improved the quality of bottles, with the following improvements.

* Tensile strength

* Stiffness

* Gas barrier

* Impact resistance

* Creepage resistance

* Thick wall distribution control and stability

A small 1 step blow molding machine that combines all the advantages of energy conservation, versatility, and low noise.

Machine photos

Machine photos

AOK series main function

Energy saving servo pump

The oil pump uses a servo motor, which is characterized by being pneumatic only in case of demand, and controlling the speed and pressure of hydraulic oil through the oil pump.

Advantages of using servo motor oil pump:

* Energy saving - When the servo motor is not in action, it is in a standstill state. The injection and locking modes are independent servo pumps, and each pump is operated independently,The actual load ratio is about 20% of the actual load (average). Save 40% electricity compared to older models of non servo pump equipment.

* High precision - The torque of the servo motor can be freely controlled.

* Shorten the cycle - actions can be synchronized.

* Low noise - optimized production environment, idle equipment is about 45.3 decibels (20% lower than 12N).

* Low consumption - Low water and electricity consumption.

* Reduce production costs - due to low consumption.

* Reduce heat dissipation - servo motors have a lower heat dissipation rate.

* Reduce investment - electric picks, cold water towers, hydraulic oil.

* Improve mold life - improve mold locking force control.

Machine component list

序号 名称 品牌 备注
1 伺服电机 Inovance 中国
2 驱动器 Inovance 中国
3 伺服泵 SUMITOMO 日本
4 转盘伺服电机 Inovance 中国
5 减速器 LIMING 台湾
6 操作面板+电脑 Inovance 中国
7 电子尺 OPKON 土耳其
8 液压电磁阀 KEIKI 日本
9 低压动作阀 SMC 日本
10 高压吹气阀 NORGEN 英国
11 动作气缸 SMC 日本
12 不锈钢/双合金螺杆 华博 中国
13 交流接触器 Schneider 法国
14 断路器 Schneider 法国
15 接近开关 Autonics 韩国
16 磁性开关 SMC 日本

Machine model specifications(4 Station)

名称 AOK-12W V3
型号 单位 2 3 4 5 6 7 8
(E)Mouth mm 62 48 38 32 25 17 15
(D)Container diameter mm 100 83 70 55 44 29 27
(D)Container height mm 300 300 300 200 200 150 150
(V)Container volume ml 1500 900 400 250 100 30 20

Machine specifications

名称 型号 单位
注塑装置
型号规格 AOK-12W V3
螺杆直径 Φ38 mm
注塑体积 170 cm3
注射压力 230 MPa
注射行程 150 mm
螺杆转速 0-200 r/min
注塑模具工位
芯模合模力 107 KN
唇模合模力 107 KN
芯模合模行程 250 mm
唇模合模行程 200 mm
调温工位(快速冷却模具使用)
上调温芯行程 250 mm
上调温芯保持力 2.5 KN
上调温罐行程 150 mm
上调温罐保持力 1.54 KN
拉伸吹塑模具工位
拉伸力 2.50 KN
拉伸行程 150 mm
吹塑模具合模力 107 KN
吹塑模具最小模厚 160 mm
吹塑最大开模行程 110 mm
吹塑模具板尺寸 290x290+ mm
瓶子顶出工位
顶出行程 150 mm
顶出力 2.50 KN
液压系统
系统压力 17,5 MPa
油箱容量 300 L
泵1排量 126 L/min
泵2排量 126 L/min
泵3排量 160 L/min
气动系统
吹气压力 3.0 MPa
机器操作用气压力 0,80 MPa
吹气管路容量 2,7 *2*4 L/shot
机器操作用气容量 10,0 *3 L/shot
电气系统
油泵1伺服电机 22 Kw
油泵2伺服电机 27 Kw
旋转台伺服电机 3 Kw
炮筒发热容量 9 Kw
模具发热容量 4.0 Kw
控制电路负载 0.75 Kw
控制电路电压 24 VDC
总功率 65 Kw
实际运行功率 15 Kw
冷却水系统
冷却塔水量 55 L/min
冷却塔水压力 0.3-0.6 MPa
冰水水量 60 L/min
稳定性的水温 ±1
冰水水压 0.3-0.6 MPa
机器尺寸,重量
机器尺寸 4500x1200x3100 mm
机床面积 4500x1200 mm
机身重量 9000 kg